5 Benefits of Using Aluminum Housing in Gearboxes
There are many myths and misconceptions surrounding the use of worm gears with aluminum housings. Common myths suggest poor efficiency, low durability, high costs, and longer maintenance downtime, among others. In this article, we will highlight the true benefits of industrial gearing that uses complete aluminum housings.
Thermal Conductivity
Thermal conductivity is an important factor to consider. If you are looking for a solution that dissipates heat effectively, aluminum should be on your shortlist. Its properties help maintain a lower operating temperature, which preserves the integrity and viscosity of the internal lubricant. This, in turn, protects the gearing and bearings and sustains higher efficiency over extended periods.
Durability, Weight, and Cost
Aluminum is a lightweight option that offers greater corrosion resistance than cast iron. It is ideal for use in wet environments and is resilient against exposure to certain chemicals. Reducing weight can improve energy efficiency in mobile machinery applications. When a lighter setup that is resistant to corrosion is required, aluminum is a good option.
Ease of Installation
Ease of installation and removal is crucial in commercial settings. Time spent on maintenance translates to increased costs, so a unit that is easier to maneuver and transport can minimize the impact on equipment portability.
Cost-Effectiveness
Aluminum is often more affordable than other metals, such as stainless steel or cast iron, and it is highly recyclable, making it a sensible option
Hygienic Solutions
Demand for hygienic solutions is growing in industries such as food processing, agriculture, pharmaceuticals, and beverage manufacturing. The need for cleaner working conditions in industries with higher hygiene standards influences this demand. Aluminum gearboxes provide a smooth, non-porous surface that is less likely to harbor bacteria, facilitating easier cleaning and sterilization. Additionally, aluminum units do not require a coat of paint, eliminating the risk of paint chips contaminating products. This makes aluminum an excellent choice for food and beverage handling.
Winsmith has introduced a range of aluminum gearboxes that are available to ship within 1 to 3 business days from our facility in Asheville, NC. We invite you to reach out to us for further details regarding our aluminum worm (round and square types), helical inline, and helical bevel gearboxes.
About Winsmith
Founded in 1901, Winsmith (www.winsmith.com) produces custom reliable, high-quality solutions with millions of product configurations at US facilities in Springville, NY, Flowery Branch, GA and Asheville, NC. Winsmith designs and creates gearboxes to exceed the highest industry standards with our exceptional team of engineers, technicians and experts who drive our mission to deliver gearing solutions. Winsmith is a business of HBD Industries, Inc.